Choosing the right cutting and shaping technique for product boxes is paramount in the packaging industry. Many efficient methods can be used, but die-cutting is the most reliable for the packaging industry.
The right die cut technique not only helps shape the packaging box templates but also assists in designing die-cut windows and other artwork on the product packaging boxes.
Before you choose any cutting technique for your packaging boxes, let’s explore more about die cutting techniques to shape your packaging boxes. Read on!
What is Die Cutting?
Die cutting is an efficient and reliable process for cutting and shaping different types of items. It has gained popularity due to its fine-cutting results and excellent attention to detail.
This technique is used in various industries to shape different types of products like foam, rubber, automobile accessories, etc. However, it is included in the most frequently used cutting processes in the packaging industry.
But, how to use metal die cuts is an important question to answer. In a die cutting process, a metal die is designed according to your required packaging shape and size. The material which could be cardboard, corrugated stock, or rigid stock is placed under the die.
After applying high pressure, the material is cut into your desired shape that you can fold to make a three-dimensional box.
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What is a Die Cutting Machine?
Die cutting machine is equipment that helps cut fine shapes of different objects. It is composed of rollers that move the object you want to cut and plates that apply pressure on your desired shape dies. Plate impress dies through the material you want to cut which ultimately gives your cardboard, paperboard, or any other material a neat and precise shape.
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How to Make Die Cut?
Making a cutting die is paramount if you want to customize the shapes of your packaging boxes or other objects. A die is a suitably designed metalized object with sharp lines that help cut different materials. To make a printing or cutting die, cold-work steel or tool steel undergoes high temperature and is molded in your desired shape.
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Types of Die Cutting Machines
Machines for die-cutting come in various types. Each machine has its exclusive features making it distinctive from others. However, Two popular types of these machines are listed below:
- Manual Machine: As the name suggests, this machine is manually operated. It comes with steel-cutting dies that you can manually activate using its lever. This machine is suitable for home or small-scale use.
- Digital Machine: A computer-operated cutting machine that helps make complex designs precisely is the digital die-cutting machine. It uses a sharp blade to cut objects.
Importance of Die Cutting in the Packaging Industry
Crafting customized shapes of the packaging boxes is paramount in the packaging industry. And, die cutting is one of the most efficient processes you can use to make your desired boxes. The significance of this cutting process can not be denied in the packaging industry. Here are some benefits you can enjoy if you opt for this technique to make your product boxes:
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Make Unique Packaging Shapes
If you want to customize the shapes of your boxes and go unique in that, die-cutting can help you with this. You can benefit from personalized die-cutting services to make product boxes in your desired shape. All you need to do is to share your shape requirements with them. They will make a custom die that will ultimately make product boxes in your required shapes.
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Add Stylish Die Cut Windows
Die cutting is not just beneficial in making product boxes in your desired shapes. It can also help you add captivating add-ons to your boxes. For instance, if you want to insert windows and artistic cuts on your custom box surface, you can use die-cutting for this purpose.
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Define the Right Packaging Size
Cutting packaging boxes in an accurate size is paramount if you want to fit your products snugly in these boxes. Die cutting can help you make boxes in the right size that meet your product packaging requirements.
Die Cutting in Printing
Die cut printing is not an actual printing technique. This technique is used to cut printed intricate designs to add a unique touch to packaging boxes. The box surface is first printed and afterward undergoes a die-cutting process to showcase the printed designs exclusively.
You can also use this technique to cut your printed brand logo and increase its visibility to your customers.
Where to Source Die Cut Packaging Boxes?
You can buy custom die cut packaging boxes from online sellers, local vendors, or wholesalers. However, if you are looking for a reliable option, partner with The Customize Boxes. We can meet all your packaging needs. Share your requirements with us and we will provide you with our remarkable customer boxes suited for your product packaging.
With no compromise on quality and finishing, we offer captivating die cutting options to make perfect and elegant packaging boxes for your products. Reach out to us for an instant quote!
Wrap Up!
If you are looking for custom packaging boxes for your products, the best method to cut and shape your desired is die cutting. In the above blog, we have discussed in detail, what is die cutting, and its significance in the packaging industry. If you still have any queries, reach out to us for more information.
You can also contact us if you want to avail of our top-tier die-cutting services for your packaging and labels. Happy Packaging!
